Japan Lean Tours

Discover Excellence in

Manufacturing with Lean Tours

At Lean Tours, we don’t just guide you through Japanese factories—we immerse you in a transformative learning experience. Step inside the production lines of industry giants like Lexus, Nissan, Mitsubishi, Suzuki, Yamaha, Subaru, Panasonic, Shiseido, and Ajinomoto, and witness the brilliance of Japanese craftsmanship and efficiency firsthand.

20

+

Years of experience in manufacturing and operations management

Tour Packages and Pricing

At Lean Tours, we offer a Lean Factory Tour package designed to cater to different needs and interests. Also visit top-tier manufacturing facilities such as Toyota, Nissan, Mazda…etc, and other industry leaders

Tours

  • 08th of December 2024 (Reservation Full)
  • 27th of January 2024 (Reservation Full)
  • 23rd of March 2025 (Reservations Open Now)
  • 06th of June 2025 (Reservation Open Now)
  • 22nd of August 2025 (Reservation Open Now)

Our Tour Package Includes

Duration: 6/9/12 days in Japan

  • Guided Tours of Leading Japanese Manufacturing Plants

  • Comprehensive Lean, Six Sigma and Kaizen Training

  • Interactive Q&A Sessions with Experts

  • Hands-On Practical Learning Sessions

  • Cultural Immersion and Business Etiquette Sessions

  • Comfortable Accommodation, Transportation and Logistics Support

  • Personalized Learning and Follow-Up Support

  • Certification of Completion

  • Post-Factory Visit Debriefs and Illustrations

Tour Companies

Automobile

  • Lexus

  • Nissan

  • Yamaha

  • Subaru

  • Mitsubishi

  • Suzuki

  • Isuzu

Beverages/Brewery

  • Kirin Brewery

  • Yamazuki

  • Yakult

Electronic/Electric

  • Panasonic

  • Omron

  • Mitsubishi Electric

Other

  • Shiseido (Cosmetic)

  • Ajinomoto (Food)

  • TOTO (Sanitary ware)

  • Nippon Steel (Steel)

Why Choose Us

What You Can Expect

A Lean Factory Tour offers a unique, immersive experience that allows visitors to see LEAN Manufacturing principles in action within real-world production environments.

  • Exclusive Factory Visits

  • Expert-Led Training

  • Hands-On Kaizen Projects

  • Culture of Continuous Improvement

  • Personalized Problem-Solving Sessions

  • Before and After Discussions

  • Networking Opportunities

  • Cultural Insights

  • Comprehensive Resource Materials

  • Transformational Experience

  • Exclusive Factory Visits

  • Expert-Led Training

  • Hands-On Kaizen Projects

  • Culture of Continuous Improvement

  • Personalized Problem-Solving Sessions

  • Before and After Discussions

  • Networking Opportunities

  • Cultural Insights

  • Comprehensive Resource Materials

  • Transformational Experience

leantours_why_choose_us

How to create an efficient production environment

Witness how LEAN practices are applied in all floors

How to reduce waste in your operations

Observe the organization and cleanliness of the work environment

How to implement Kaizen projects

See how the factory manages  production with JIT principles

The benefits of JIT

See how the factory manages  production with JIT principles

Production planning – Heijunka Tower

See how the factory manages  production with JIT principles

Lean Six Sigma implementation.

See how the factory manages  production with JIT principles

Success Stories

Case Study: KC Facility Services Pty Ltd

KC Facility Services Pty Ltd is a leading facility maintenance company specializing in a range of services, including janitorial, repair, and maintenance work for commercial and industrial clients. The company faced challenges in service delivery efficiency, cost management, and customer satisfaction.

LEAN Solutions Applied

  • Implementation of 5S

  • Introduction of Kanban Systems

  • Adoption of Just-In-Time (JIT) Practices

  • Kaizen for Continuous Improvement

  • Value Stream Mapping (VSM)

Case Study: Baw Baw Finance

Baw Baw Finance is a leading financial institution specializing in providing home loans and mortgage services to clients. The company faced several challenges related to the efficiency of its loan processing system, impacting customer satisfaction and operational performance.

LEAN Solutions Applied

  • Value Stream Mapping (VSM)

  • Introduction of Kanban Systems

  • Standardization of Procedures

  • Implementation of Lean Six Sigma

  • Enhanced Training and Empowerment